Second Edition Highlights New Applications of KSD Series Engines at Reggio Emilia

Reggio Emilia, July 3, 2024 – Following the success of the inaugural event in 2023, the Kohler Engines plant in Reggio Emilia once again opened its doors to the European press for the second edition of Demo Days. Thanks to collaborations with prominent partners such as Caron, Cormidi, JCB, MDB, Merlo, and Multione, the event provided a comprehensive overview of Kohler Engines’ customer applications, allowing trade press representatives to experience product performance firsthand.

This year, the focus was on the KSD series, in production since 2023 and widely adopted by numerous customers. The KSD series is a versatile engine platform designed to increase machine productivity, reduce total cost of ownership, and minimize downtime through careful engine mapping and extended maintenance intervals. Backed by Kohler’s global service network, the KSD series ensures excellent after-sales support.

Applications utilizing the KSD engine since 2023 have reported significant benefits. Abhiroop Garg, KSD Product Manager, stated, “Over the past two years, we have been closely supporting our customers in integrating the new KSD engine into their machines, and the benefits are numerous. In forklifts, we have achieved a 10% fuel savings in a typical duty cycle. For aerial lifting platforms, there is improved load response, and in mini excavators, there is enhanced performance and optimal operation even under extreme conditions. In articulated loaders and their various implement attachments, the engine is able to adapt to all conditions and provides superior responsiveness.”

In addition to the KSD series, Demo Days also highlighted the KDI 2504 engine, which continues to set new standards in the diesel engine industry with its reliability and outstanding performance. With over 350,000 units produced to date, the KDI series has made a significant impact in North America, Europe, and Asia, particularly dominating the construction and agricultural markets, accumulating an impressive total of 1 billion field operating hours. The KDI series is celebrated for its versatility and excellence across a wide range of applications.

Demo Days have become a key event on the calendars of Kohler Engines and their customers, providing a rare opportunity for hands-on experience with the machines to understand the engines’ real performance. After detailed presentations by Kohler Engines product managers and partner representatives, attendees field-tested the machines in the plant’s Demo area, showcasing their capabilities under various operating conditions.

“Demo Days are more than just an event; they represent our ongoing commitment to supporting customers throughout the entire process of adopting and developing the best solutions for their needs. We are deeply grateful for the trust our customers have shown over the past two years by supporting this initiative, which will become a regular event featuring a variety of customers,” said Nino De Giglio, Director of Marketing Communications & Channel Management at Kohler Engines. “Our press partners have been with us on the journey of sharing our history and innovations, and we are proud to continue cultivating this valuable relationship.”

Caron
Caron specializes in designing and manufacturing agricultural tractors. These robust and powerful vehicles cater to the agricultural, forestry, construction, and municipal sectors.
Caron stands out for the versatility, performance, and customizability of its vehicles, with a strong emphasis on comfort and safety. These qualities are also sought in its partnerships, especially with engine manufacturers, as key components of its equipment. For the C50 model of the C Series, Caron chose the Kohler KSD1403TCA 1.4L 3-cylinder engine, which provides exceptional torque at low engine speeds while staying under 19 kW, eliminating the need for exhaust gas treatment systems. With a total weight of up to 5,000 kg and payload capacities of up to 3,200 kg, this series ensures maximum productivity and adaptability in various contexts, thanks to the numerous customization options available.

Cormidi
The Cormidi CMF1500 mini dumper is an innovative multifunctional machine that combines ergonomic design, power, and versatility. Equipped with the 18.4 kW Kohler Stage V engine, it delivers high performance and maximum efficiency. With a load capacity of 1,500 kg, this mini dumper is designed for various work environments, including construction sites and agricultural applications.
Its tracked configuration provides greater stability and traction on challenging terrain, while maintaining compact dimensions for ease of use in tight spaces. The CMF1500 features a super-silenced hood, a multifunctional dashboard, and a control station designed for maximum comfort, with an ergonomic platform offering a 360-degree view.
The “Quick Attach” system enhances versatility, allowing the machine’s setup to be changed in less than five minutes by a single person without special tools. This feature enables quick installation of various equipment, such as transport skips, concrete mixers, skid steer loaders, and lifting platforms, making the machine ideal for diverse applications without interrupting workflows.

JCB
The JCB 25Z-1, equipped with an 18.4 kW Kohler Stage V engine, exemplifies excellence in the 2.5-ton mini excavator segment. It features standard proportional controls, enhancing controllability and delivering class-leading performance. Significant improvements in hydraulics, tracking, and attachments position this machine as a formidable option for any application.
Designed for durability, reliability, and ease of transport, the zero rear-rotation configuration is ideal for operation in confined spaces. Innovative features like “follow me home” work lights and the exclusive 2GO safety system enhance its intuitive and safe operation.
Optimized for the rental market, the 25Z-1 has the new Kohler KSD engine that reduces fuel consumption by 5 percent, offering fuel efficiency and low cost of ownership, making it a strategic choice for rental companies. Its build quality and maneuverability make it a safe and durable investment in any work environment.

MDB
MDB’s Green Climber series includes radio-controlled tool carriers designed to operate in extreme conditions, such as high altitudes and harsh environments. Alongside the Green Climber range, MDB also produces a series of Special Machines, including tracked forklifts and skid steer loaders with telescopic booms, ideal for applications requiring precision and durability.
MDB utilizes Kohler engines in the Green Climber range and plans to expand the use of KSD engines in the Special Machines product line. The emission standards of Kohler engines allow for global implementation. The engine’s electronic configuration, combined with a turbocharger, ensures optimal performance under all conditions, reducing maintenance needs and long-term operating costs. Kohler’s compact and lightweight engines, with a high power-to-weight ratio, enable efficient operation on challenging terrain, providing a versatile solution for professional use.

Merlo
Merlo consistently offers telescopic handlers that meet diverse customer needs. This approach is best reflected in the Compatti telescopic range: compact lifts that ensure high performance while offering exceptional comfort, thanks to the widest cab in their category. These features do not compromise operator safety and ease of use, hallmarks of Merlo telehandlers. Recognized worldwide as versatile all-rounders, these models excel in agricultural applications—livestock, haymaking, fruit growing, and forestry—as well as in construction and industry, without overlooking special applications like recycling, municipalities, and mining.
The P 27.6 features an innovative engine arrangement according to Merlo’s original panoramic visibility models, positioning the engine longitudinally on the right side of the chassis.
This ensures maximum accessibility to components for scheduled and/or extraordinary maintenance. Equipped with the 55.4 kW (75.1 hp) Kohler 2504 TCR engine, the electronic management of the fuel injection system allows Merlo to fine-tune power delivery to meet customer needs, ensuring optimal performance in any working environment.

MultiOne
The new MultiOne 6.3 iDS mini loader is an innovative addition to the MultiOne range, known for excellence and reliability. This model embodies a commitment to innovation and performance, packing powerful capabilities into a compact design.
The 6.3 iDS is equipped with the efficient Kohler KSD 1403NA engine, offering 25 hp and high torque (90 Nm at 1,800 rpm), delivering outstanding performance while meeting global emission standards. Capable of lifting over 1,100 kg, it combines strength with ease of transport, supported by a Hi-Flow hydraulic system that enhances power with MultiOne attachments.
Comfort and ease of use are enhanced with the new multifunction joystick, integrating 22 functions to optimize operational functionality. The self-leveling telescopic boom ensures stability and precision. Optional cabs, available in smart or full glass with heating and heated seats, ensure maximum operator comfort.
The ACI system simplifies attachment management, while the mini-loader’s lightweight, maneuverable design (1,400 kg) minimizes turf damage.

About Kohler Engines
Kohler has been manufacturing engines for more than a century and has continued to grow its product portfolio ever since its inception to increasingly bring ease and convenience to the lives of end users worldwide. The company offers a comprehensive range of diesel, petrol and alternative fuels engines up to 140 hp of power – adopted globally by machine and equipment manufacturers in the most important sectors of industry (construction, earth-moving, agriculture, generators and gardening). For more details, please visit kohlerengines.com

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